The Specification Of shipbuilding plate rolling machine
| serial number | Name | unit | parameters |
| 1 | Maximum pressure of upper roller | KN | 20000 |
| 2 | Main material of coil plate | Marine grade A, B, D and E steel plates, σs≤355MPa | |
| 3 | When the center distance is 700, rolling specifications: | mm | t37×B17000×R600 |
| (Thickness t×width B×radius R) | |||
| 4 | Maximum width of coil plate | mm | 17000 |
| 5 | Work roll length | mm | 17100 |
| 6 | Upper roller diameter | mm | 500 |
| 7 | Lower roller diameter | mm | 420 |
| 8 | Center distance between two lower rollers | mm | 500～800 |
| 9 | Lower roller horizontal movement amount | mm | ±150mm |
| 10 | Upper roller stroke | mm | ≥950 |
| 11 | Maximum opening of upper and lower rollers | mm | ≥800 |
| 12 | Maximum inclination of upper roller | mm | ≥300 |
| 13 | Workpiece bus bar is not straight after rolling plate | ≤±5mm/17m | |
| 14 | Material of upper and lower rollers | 42CrMo or 40CrNiMo | |
| 15 | Upper and lower roller hardness | After conditioning ≥HB260~290 | |
| 16 | Number of upper and lower support roller sets | indivual | 8 groups each |
| 17 | Support roller material | 45# | |
| 18 | Support roller hardness | After conditioning ≥HB200~240 | |
| 19 | Rolling speed | m/min | ~4 |
| 20 | Upper roller pressing speed | mm/min | 0～140 |
| 21 | The upper roller drops quickly | mm/min | 0～1200 |
| 22 | Upper roller rising speed | mm/min | 0～1800 |
| 23 | Rated working pressure of hydraulic system | MPa | 25 |
| 24 | Mold | mm | Designed according to user requirements |
| 25 | Feeding roller | 4 groups | |
| 26 | Total power of the whole machine | w | ~410 |
| 27 | Overall dimensions (length × width × height) | mm | 28600×3400×10500 (6500mm above the ground) |
Maximize Efficiency and Precision with Shipbuilding Plate Rolling Machines
In the shipbuilding industry, precision and efficiency are paramount when it comes to fabricating large steel plates for ship construction. Shipbuilding plate rolling machines have revolutionized the process of bending and forming steel plates, offering enhanced accuracy, productivity, and cost-effectiveness. In this article, we will delve into the benefits and advantages of using shipbuilding plate rolling machines for shipbuilding projects.
Accurate and Consistent Plate Rolling:Shipbuilding plate rolling machines are specifically designed to provide accurate and consistent plate rolling. These machines utilize advanced technologies and precision controls to ensure precise bending and shaping of steel plates according to the required specifications. The result is uniform curvature and tight tolerances, eliminating the need for manual adjustments and minimizing rework.
Increased Productivity and Efficiency:Shipbuilding plate rolling machines significantly boost productivity and efficiency in shipbuilding operations. These machines are capable of processing large steel plates with speed and precision, reducing production time and increasing throughput. The automated features and programmable controls enable operators to quickly set up and execute bending operations, optimizing workflow and minimizing downtime.
Versatility in Plate Sizes and Thicknesses:Shipbuilding plate rolling machines offer versatility in handling various plate sizes and thicknesses. They can accommodate a wide range of steel plate dimensions, allowing shipbuilders to work with plates of different lengths, widths, and thicknesses. This flexibility ensures that the machine can adapt to different shipbuilding requirements, enabling the fabrication of diverse ship components.
Enhanced Safety and Operator Comfort:Safety is a top priority in shipbuilding operations, and plate rolling machines prioritize operator safety. These machines are equipped with safety features such as emergency stop buttons, guards, and integrated safety systems to prevent accidents and injuries. Additionally, ergonomic designs and user-friendly interfaces contribute to operator comfort, reducing fatigue during long hours of operation.
Cost-Effective Solution:Shipbuilding plate rolling machines offer a cost-effective solution for shipbuilders. By automating the plate rolling process, these machines minimize human errors and material waste, resulting in cost savings. The precise bending capabilities of these machines also reduce the need for additional machining or rework, saving both time and resources in the shipbuilding process.
High-Quality and Consistent Results:Shipbuilding plate rolling machines deliver high-quality and consistent results in plate bending and forming. The automated nature of these machines ensures uniformity in plate curvature, producing ship components that fit together seamlessly. The accuracy and precision of the machine contribute to the overall quality and structural integrity of the ship, meeting industry standards and regulations.
Long-Term Reliability and Durability:Shipbuilding plate rolling machines are built to withstand the demanding nature of shipbuilding operations. They are constructed with robust materials and components, ensuring long-term reliability and durability. These machines undergo rigorous testing and quality control measures to ensure their performance and longevity in the shipbuilding industry.
Shipbuilding plate rolling machines offer accurate plate rolling, increased productivity, versatility, enhanced safety, cost-effectiveness, high-quality results, and long-term reliability. By incorporating these machines into shipbuilding operations, shipbuilders can streamline the plate bending process, achieve precise and consistent results, and optimize efficiency. Choose shipbuilding plate rolling machines to revolutionize your shipbuilding projects and stay ahead in a competitive industry.
